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Adding a Headlights Warning Buzzer to my Series III Land Rover

February 23rd, 2012 No comments
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Dear Avid Reader,

Despite the superb performance of my Landy in the snow, the poor beast fell foul of that terrible affliction… human error.

It seems that I simply cannot remember to turn off the headlights when getting out of it on a cloudy day (or at dawn/dusk).

In order to save the embarrassment of having the guys at the office try to bump-start it (with a completely flat battery), or the ignominy of being jump-started by a Nissan Micra (yes… it happened), I developed a simple circuit using an old relay and a cheap buzzer in order to stop this happening again.

If you want to check wiring colours for your Land Rover, look at my Manuals page [here]

 

As you can see, the Relay being in a ‘Normally Closed’ position would make the buzzer sound all the time the lights are on, but the power from the ignition opens the relay and stops the buzzer sounding. When you turn off the ignition and remove the key, the relay closes, and if the lights are still on, the buzzer sounds.

This isn’t complicated, but boy does it save some hassle.

Now… the next thing to do is build this into as small a package as possible, and determine the least intrusive way of connecting the 3 wires to the Land Rover without having to dismantle the dashboard!

After procuring a simple NC relay (courtesy of the local Motor Factors), I planned the connections out as follows:-

I then soldered some wires onto the buzzer, and crimped connectors onto all the cables as you can see. The reason for using a ‘NC’ (Normally Closed) relay, is that when then ignition is in the ‘on’ position, the relay is charged, and the contacts open. Therefore breaking the connection and stopping the buzzer from sounding. When you turn off the ignition, the buzzer will sound if there is power to the bottom leg of the relay (labeled ‘Lights+’ above). Therefore If the lights are off, no power = no buzzer, and if the ignition is on, open-contacts = no buzzer.

Next, I needed to connect it to the wiring in my Landy (which as you can see, is a bit archaic!) – On my ex-Military model, the Blue/Black wire is live when the main headlamps are on (I didn’t want the buzzer for side-lights, just in case I wanted to park it on a lane and leave those on). The earth was snagged from a screw into the bulkhead (where most of the relays seem to be earthed anyway!), and the Ignition live was derived from a spare spade connector on the Ignition barrel. You can probably find your particular wiring diagram [here]

Job’s a good ‘un – Buzzer sounds now if I leave the headlamps on with the ignition off.

 

 

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“The Sarge” – 1983 Series III Land Rover

December 6th, 2010 2 comments
Rating 4.93 out of 5
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Hello Again Avid Reader,

Going a bit off-track today, but thought I would share with you my recent purchase.

Nope, not the latest in Wireless technology, or a shiny new mobile phone (although I have had this one for nearly a month now!), but an old, slightly worn, ex-military Series III Land Rover.

It’s purchase came about after the missus decided that she wanted rid of the Chrysler Grand Voyager in order to get an Audi Convertible. This of course left a slight issue; How would we get the three Irish Setters that we own down to the river (my car is a Jaguar XK8, so no chance there!)

We decided that a ‘cheap and cheerful’ 4×4 would be the answer, and after asking around, managed to acquire ‘The Sarge’

No to be honest, the test drive was erm, how can I put it, scary! This 1983 ex-military Landy has no power steering, all round drum-brakes, steering that has to be used to be believed, and a gearbox that has about 2 feet of play in it.

Needless to say, I fell in love with it instantly!

The Sarge - 1983 Series III Land Rover

The Sarge - 1983 Series III Land Rover (ex-Military)

After a bit of negotiation, the seller (a nice chap also called Paul) threw in an extra spare wheel so I could utilise both mounts (there is one on the rear door as well as the bonnet)

Fuel Tank Selector

Fuel Tank Selector

Its a 1983 Series III (registered at DVLA in 1986), and still has the Infra-red / Convoy light selectors inside, and has dual fuel-tanks that can only be filled by removing the seats (not so much fun on these snowy days, I can tell you!). There is a manual selector on the front of the seat panel between the drivers legs that lets you select which fuel tank you are using. As you change the selector, you see the fuel gauge change to match the tank you have selected.

Of course, when I bought it, it was ‘Farmer Green’, you know, that lacklustre powdery green that they used to come in… In any case, I decided that it had to be changed. So armed with a laptop, I visited that old faithful ‘eBay’

On eBay I found “Military Vehicle Paint – 2.5 lt Satin Finish”, perfect I thought. So with this and a litre of Black Satin, I attacked the project with vim!

After ‘googling’ a bit, I came to the general consensus that a paint roller would work fine. Well, I have to say, that even with my lack of preparation (which was basically giving it to the local hand car wash for a hour), it came out really well. So well in fact, I still haven’t put a 2nd coat on!

The seats were terrible inside, but in exchange for a quick website revamp, Collards Upholstery recovered the seats in Andrew Muirhead leather. As you can see the picture, Russ done a fantastic job of them.

New Leather Seats

Andrew Muirhead Leather on original seats

You can see from these other pictures that it still has the Convoy / Stealth light selectors and switch on the dashboard, although the infra-red switch is hard-wired to the normal headlamps now (shame!)

Headlamp Selector (with 'Convoy' and 'Stealth')

Headlamp Selector (with 'Convoy' and 'Stealth') - Not sure what 'Rear Guard' is....

Infra-red selector switch

Infra-red selector switch

You can also see from the rear view, that it has the waterproof ‘screw on’ lenses, and the overrider bumpers too.

Rear View with Overrider and Screw On Lenses

Rear View with Overrider and Screw On Lenses

The interior of the rear cabin is in the standard military style, with two bench seats and storage areas for munitions. You’ll note the jerry-can sneaking into the bottom left of the photo. I acquired this from the Army Surplus in Chelmsford (for a bargain £20 including spout + spare seal!)

Interior of the rear Cabin

Interior of the rear Cabin

Things I had to do straight away:-

Lucas 6JF Fusebox

Lucas 6JF Fusebox

Land Rover Series III Mirror

Land Rover Series III Mirror

The indicator Stalk was seriously stiff, and never returned (and with the road noise, you can’t hear the relay clicking!), so that had to be changed (eBay – £14). Next was the fusebox. I would randomly loose indicators, interior light, brake lights. Unfortunately the old Lucas 6JF fuse boxes have aluminium contacts with a steel rivet running through them. The net result is that corrosion makes everything a bit flaky. That said, £8 later (again eBay), I had a brand new one, and it took 5 minutes to fit. Lastly was the passenger side mirror (you need wing mirrors in a LWB Landy!), another visit to eBay and £14 later I had a brand new one!

The rope on the front has hand-woven eyelets (with a stainless steel shackle) and is made from natural fibre rope. I got the chap down at the Chandlers at the bottom of Market Hill in Maldon to make this for me, and to his credit, only charged me a total of £30 which I thought was a bargain as it took him an hour to do!

'The Sarge' Door Decal on my 1983 Series III Land Rover (Ex-Military)

My next item on the list was some decals. I have the usual ‘It may be slow, but it’s 100% British’ on the back, but then added a ‘Sarge’ decal to the doors. In addition, I added a ‘K9 Unit’ to the back quarter, and ‘Escape Hatch’ to the inside of the rear door.

Current issues that I need to address:-

  • Clutch is awful. Sometimes it works, sometimes I have to use all my strength to get it into 1st gear.
  • 4×4 Selector is gummed up inside the gearbox, so I can’t use 4×4 at the moment (although this should be fixed tomorrow)
  • Passenger door is a bit rotten (anyone have one spare?)
  • Roof leaks a little around a (badly fitted) sunroof.
  • Needs a drivers-side step (wife is only 5′ tall LOL!)

Also open to any suggestions on how to improve it :)

 

2012 Update!

OK, Changed the gearbox for a Wolf XD one, so now we have 4×4 and a useable clutch (although no Synchro in 1st/2nd LOL) and  I’ve fixed the leaking roof by permanently sealing the sunroof closed with silicone sealant, then painted over the joint… yup, I did that!

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